Mats Knowledgebase

Making of PP Mats

  • Compounding: Polypropylene granules are mixed using a high speed mixer along with certain adhesives. Pigments and master batches are added to form the desired color shade.
  • Extrusion: The Compound is added in extruders to form tubes of various length.
  • Knitting: The tubes are knitted/weaved with the help of PP thread to form mats of various length. The weaving pattern can be a 2/2 twill structure or 3/1 structure.
  • Finishing/ Testing: The Finishing and quality control department ensures that edges of every mat are trimmed and every mat is thoroughly checked to see for any manufacturing defects.
  • Tailoring: The edges of the mat are double stitched with a polyester or non-woven fabric tape to ensure its long usage.
  • Packing: The mats are packed in HDPE bags. The packing can be either fold or rolled as per the customer’s requirement.